Li-ion Cylinder Cell Fabrication & Equipment

1. Sample Preparation

1. Sample Preparation

               Slurry preparation

         Coating & Drying

Calendering

Slurry preparation
Slurry preparation
Calendering
Coating & Drying

1      2

3

                     4

                         5

1) Furnace to sinter raw active material (Cathode & Anode ) e.g. -OTF-1200X-80-UL

2) Milling Machine to mill material e.g.-MSK-SFM-1

3) Mixer to mixing active, conductive and binder material into paste in vacuum e.g.- MSK-SFM-2L

4) Coater to coat paste on current collector and attached Heater to dry it e.g. –MSK-AFS-EI300-UL

5) Rolling Press (Calendar) to roll the electrode to proper thickness MSK-E2300B

2. CELL ASSEMBLY

6)Sitting Machine to slit electrode sheet to strip e.g. – MSK-540

7) Vacuum Oven: remove any moister within the cell e.g.-DZF-6050-RTL

8) Ultrasonic Welding Machine to first weld current collector and then tab together e.g. –  MSK-800W-220

9) Winding Machine: form layers of Anode, Separator, and Cathode into a cell core e.g.-MSK-112A-C

3 CASE FORMATION AND SEALING

10) Spot Welding Machine: allow contact to be made from cell to bottom of case (grounding) e.g. -MSK-330A

11) Grooving machine: create indent on the neck of case to allow for proper seal (after inserting the cell core e.g.-MSK-500

12) Welding Machine: attach cell to cap (positive) e.g.-MSK-800W-220

13) Electrolyte Filling: inject the case with electrolyte within glove box-MSK-150-L

14) Electrolyte Diffusion & Degassing Chamber for Professio Li-on Battery Research -MSK-170 –

15) Sealing Machine (Crimper): align cap with the open end of case and seal case inside glove box under suitable environment

4. BATTERY ANALYZE

Battery Analyzer: charge/discharge the assembled battery for cell activation e.g. BST8-5A-CST & Battery Analyzer to test the battery’s performance

CYLINRICAL CELL PREPARATION

MSK-510M / MSK-510L
Sealing Machine

Hydraulic Crimping Machine

  • Six standard die selectable: CR123 /18650 / 26650 / 32650 / AA /AAA
  • Manual hydraulic pressing up to 5T
  • Standard Crimping Die for 50100 Cylindrical Battery
  • Manual hydraulic pressing up to 5T
MSK-500 / MSK-500L
Grooving machine

Semi-Automatic Grooving Machine

  • Used for grooving various cylindrical cases including CR123,18650 26650,
    32650 and AA
  • 400 grooving per hour
    productivity
  • Used for grooving 50100
    cylindrical cases onl
  • 400 grooving per hour
    productivity
MSK-CSE-300

Semi-Automatic Slitting Machine

  • 4 sets of slitting blades (58 mm & 56 mm)
  • 100-300 microns cutting thickness
  • 0 – 4 m/min adjustable speed
MSK-112A-CYLINDER

Semi-Automatic Winding Machine

  • Winding speed up to 250 rpm adjustable
  • Winding blade to wind up cylinder cell
  • Switchable between clockwise and counterclockwise
MSK-530

Compact Disassembling Machine

  • Slicing motor speed: 1000 rpm
  • Die rotating speed: 1000 rpm
  • Micrometer accuracy: 0.05 mm
  • To disassemble cylinder cases